Custom Pallet Manufacturing
Standard sizes don't fit your needs? We build custom pallets to your exact specifications. Any size, any configuration, any quantity.
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Expert Service: 15+ years of experience
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Why Choose Custom Pallets?
Perfect Fit
Pallets designed specifically for your products, maximizing space efficiency and protection.
Optimal Strength
Engineered to handle your exact weight requirements with appropriate support and reinforcement.
Application-Specific
Designed for your unique handling equipment, storage systems, and shipping requirements.
Cost Efficiency
Eliminate wasted space and material. Pay only for what you need, optimized for your operation.
Export Ready
ISPM-15 compliant designs ready for international shipping with proper documentation.
Fast Production
Quick turnaround times with our in-house manufacturing capabilities and experienced team.
Customization Options
Dimensions
- ▸Any length from 24" to 96"
- ▸Any width from 20" to 60"
- ▸Custom height specifications
- ▸Non-standard shapes and configurations
- ▸Specialized corner designs
- ▸Integrated features (handles, slots, etc.)
Materials & Construction
- ▸Hardwood (oak, maple, hickory)
- ▸Softwood (pine, spruce, fir)
- ▸Recycled/reclaimed lumber
- ▸Stringer or block construction
- ▸Two-way or four-way entry
- ▸Single or double-faced designs
Load Capacity
- ▸Light duty: Up to 1,500 lbs
- ▸Medium duty: 1,500-3,000 lbs
- ▸Heavy duty: 3,000-5,000 lbs
- ▸Extra heavy: 5,000+ lbs
- ▸Dynamic vs static load specs
- ▸Racking load calculations
Special Features
- ▸Heat treatment (ISPM-15)
- ▸Moisture barriers and coatings
- ▸Company branding/logos
- ▸Color coding systems
- ▸RFID tag integration
- ▸Anti-slip surfaces
Our Custom Manufacturing Process
Consultation
We discuss your requirements: product dimensions, weight, handling equipment, storage system, and shipping needs.
Design & Engineering
Our team creates detailed designs with specifications for dimensions, materials, and construction methods.
Prototype & Testing
We build a sample pallet and test it with your actual products to ensure perfect fit and performance.
Quote & Approval
Receive detailed pricing for initial order and ongoing production runs. Make any final adjustments.
Production
Full-scale manufacturing begins with quality control at every step to ensure consistency.
Delivery & Support
Pallets delivered to your facility with ongoing support for reorders and any modifications needed.
Industries We Serve
Automotive
Pallets for engines, transmissions, and specialized auto parts with precise fitment and heavy-duty construction.
Pharmaceutical
Clean, certified pallets meeting strict regulatory standards for medical equipment and pharmaceutical products.
Food & Beverage
Food-safe pallets in custom sizes for cases, kegs, bottles, and bulk ingredients with hygiene compliance.
Electronics
Precision-sized pallets with anti-static options for sensitive electronic components and equipment.
Aerospace
Specialized pallets for aircraft parts, engines, and components with exacting specifications.
Retail Display
Custom display pallets for in-store merchandising, branded marketing, and point-of-sale presentations.
Pricing Factors
Size
Larger dimensions require more materials and labor
Wood Type
Hardwood costs more but lasts longer than softwood
Complexity
Special features and intricate designs affect pricing
Volume
Bulk orders receive significant per-unit discounts
Typical Range: $15-$50 per pallet depending on specifications • Volume discounts available for 100+ units
Benefits of Custom Pallets
Engineering Excellence in Every Design
Our custom pallet engineering process goes far beyond simple measurements. We employ advanced load distribution analysis, material stress calculations, and real-world testing protocols to ensure your pallets perform flawlessly under actual operating conditions. Each design is created using computer-aided design (CAD) software that allows us to simulate various load scenarios, identify potential weak points, and optimize material usage for maximum strength-to-weight ratio. This scientific approach means your custom pallets aren't just built to specifications—they're engineered to exceed performance expectations while minimizing material waste and costs.
Our engineering team has over 50 years of combined experience designing pallets for challenging applications across diverse industries. We understand how different wood species behave under stress, how fastener placement affects structural integrity, and how design modifications can extend pallet lifespan by 200% or more. Whether you need pallets that can withstand repeated automated handling cycles, support extremely heavy loads, or integrate with specialized equipment, our engineering expertise ensures optimal performance and longevity.
Material Science & Strategic Selection
Choosing the right wood species for your custom pallets is a critical decision that impacts performance, durability, and total cost of ownership. Hardwoods like oak and maple offer superior strength and wear resistance, making them ideal for heavy loads and long-term use, while softwoods like pine provide excellent value for lighter applications. We maintain relationships with sustainable lumber suppliers across North America, ensuring consistent access to high-quality materials at competitive prices. Our material selection process considers factors like load requirements, environmental conditions, handling frequency, and budget constraints to recommend the optimal wood grade and species for your specific application.
Beyond wood selection, we offer various treatments and enhancements to extend pallet life and meet regulatory requirements. Heat treatment (HT) eliminates pests for international shipping compliance (ISPM-15), while specialized coatings can provide moisture resistance, enhanced sanitation, or improved durability in harsh environments. For applications requiring maximum cleanliness—such as pharmaceutical or food processing—we source virgin lumber from certified mills and implement strict handling protocols to prevent contamination. Our material expertise ensures your custom pallets deliver optimal performance throughout their intended lifecycle.
Rigorous Quality Assurance & Testing Protocols
Quality isn't an afterthought in our custom pallet manufacturing—it's built into every stage of the process. Before full production begins, we create prototype pallets and subject them to comprehensive testing that simulates real-world conditions. This includes static load testing to verify weight capacity, dynamic drop tests to assess impact resistance, and cyclic fatigue testing to evaluate durability under repeated handling. We use calibrated testing equipment and follow industry-standard methodologies to ensure results are accurate and reliable. This thorough validation process identifies any design weaknesses before you receive your first production pallet, preventing costly failures and operational disruptions.
During production, our quality control team inspects pallets at multiple checkpoints to verify dimensional accuracy, structural integrity, and finish quality. We measure critical dimensions to tolerances of ±1/8 inch, inspect fastener placement and penetration, check for wood defects that could compromise strength, and verify treatment compliance where required. Every pallet batch includes statistical sampling and documentation that can be provided for your records or regulatory audits. This commitment to quality assurance means you receive custom pallets that consistently meet specifications and perform reliably throughout their service life, protecting your products and supporting efficient operations.
Frequently Asked Questions
Answers to common questions about our pallet services, products, and processes.
Can you build pallets to exact custom dimensions?
Yes. We manufacture pallets to your exact footprint, height, and load capacity requirements with tight tolerances.
What materials can you use for custom pallets?
We work with hardwood, softwood, combo builds, and can incorporate specialty components like plywood or OSB decks.
Do you design pallets for automation and conveyors?
We design pallets with consistent deck spacing and stringer placement to run smoothly on conveyors and automated systems.
Can customs be heat-treated or ISPM-15 stamped?
Yes. We can heat-treat and stamp custom pallets to meet export and regulated industry requirements.
What load capacities can you support?
We engineer pallets for light, standard, and heavy-duty applications. Share your load weight and handling method for proper design.
Do you provide prototypes before full production?
We can build prototypes for fit and testing before committing to volume production.
How long do custom pallet orders take?
Lead times vary by complexity, but many customs can be produced within days once specs and quantities are approved.
Can you add branding or color coding?
We can paint, stencil, or apply markings for brand visibility, warehouse zoning, or pool identification.
Do you help optimize pallet specs for cost?
Yes. We balance material selection, board thickness, and design to meet strength requirements at the best cost.
What information do you need to quote a custom pallet?
Provide dimensions, load weight, handling equipment, environment (dry, cold, export), and desired quantity to start a quote.
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